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Here are pics of my suit as it is. The emblem isn't the final one (and needs to be glued on) plus a couple of other tweaks, but I'm very happy with it.

For the suit I got a red, full-face suit from superfansuits.com Then I bought a Captain America mask, had AMDarkness sand down and fill in the "A" so it was smooth, trimmed it off some then used 3M spray glue to adhere it to the inside of the hood.  I cut out the eyes and chin area and used brush on Krazy Glue to glue the edges of the eyes down.  AMDarkness made the ears and chest emblem for me and the belt is made out of plastic sheeting from Lowe's, then airbrushed yellow.

Most pics soon!